Firebird Significantly Improves LMR Precursor Quality
Released
Released
Announcement PDF
26 October 2026
FIREBIRD SIGNIFICANTLY IMPROVES LITHIUM-
MANGANESE-RICH (LMR) PRECURSOR QUALITY
Sulphur reduced by approximately 46% alongside significant improvements in LMR
precursor tap density and particle-size morphology
Highlights
• Improved pristine LMR precursor quality strengthens Firebird’s pathway towards
commercialisation, with tap density reaching 1.35 g/cm³, 35% above previously
reported Firebird results, and 11% above a commercial reference.
• Sulphur content reduced by approximately 46% to 610 ppm.
• Firebird believes it is among the first Western-listed companies to publicly report
performance data for proprietary LMR battery materials.
• LMR battery technology can be applied in a wide range of applications including
passenger and commercial EVs, robotics, defence, stationary energy storage and aviation.
• Improved tap density may allow more active material, and therefore more energy,
to fit within the same electrode volume.
• Consistent key performance indicators reported across three batches support
progress towards reproducible production, providing a stronger foundation for scale-
up and future customer qualification.
• The results complement Firebird’s ultra-high-purity manganese sulphate capability,
supporting its strategy to develop an integrated supply of manganese chemicals,
precursors and advanced cathode materials.
• Proposed replication at the Australian Demonstration Plant would advance
Australian manufacturing capability, supporting future commercial licensing, joint
venture partnering and commercial production opportunities.
Figure 1. Firebird’s proprietary and integrated lithium manganese rich (LMFP & LMR) cathode process
commences with the production of ultra-high-purity manganese sulphate (UHPMS).
26 October 2026
Australian-owned Firebird Metals Limited (“FRB”, “Firebird” or “the Company”) is
pleased to report progress in the development of manganese-rich nickel–manganese
hydroxide precursors for lithium-manganese-rich (LMR) cathode materials at its Hunan
research and development facility in China.
Tap density measures how much powder packs into a defined volume. Higher tap density
may help a battery cathode material store more energy in a given volume, provided its
electrochemical performance is maintained. If improved packing translates into higher
finished electrode density, the same capacity may be achieved with a thinner cathode coating.
Firebird’s further optimisation of co-precipitation and washing conditions has improved
precursor tap density, particle-size distribution and impurity control relative to the Company’s
28 July 2026 announcement. As a next step, these results support progression to downstream
LMR cathode synthesis and testing.
Both General Motors and LG Energy Solution (LGES) have announced plans to develop
LMR battery technology. Firebird believes it is among the first Western-listed companies
to publicly report performance data for proprietary LMR battery materials and aims to be
a key supplier of advanced high-performance manganese battery materials into multiple
industries.
Improved LMR precursor quality
The precursor is produced using ammonia-complexed co-precipitation, with nickel and
manganese salt solutions, ammonia and an alkaline solution fed into a controlled reaction
system. The material is then aged, separated, washed and dried. The Firebird team has
refined reaction conditions and washing temperature, frequency and duration to improve
particle formation and reduce residual impurities.
Table 1. Firebird LMR precursor test results.
Parameter Result
Tap density 1.35 g/cm³
Sulphur 0.061% (610 ppm)
Sodium 0.016% (160 ppm)
Particle size D10 2.911 µm
Particle size D50 4.193 µm
Particle size D90 6.022 µm
Particle-size span 0.742
BET surface area 18.1 m²/g
The tap density of 1.35 g/cm³ exceeds the team’s previously announced results by 35% and
are 11% above a commercially available reference. The particle-size results and scanning
electron microscope (SEM) observations of predominantly rounded secondary particles with
structured surfaces indicate improved particle formation and process control (Figure 2).
26 October 2026
Furthermore, these results achieved a 46% reduction in sulphur content to 610 ppm. Sulphur
is a key impurity that can adversely affect battery performance. Introduced during synthesis,
its removal requires a series of effective washing steps.
Figure 2. SEM image of Firebird LMR particle morphology showing uniform size and rounded
structured surfaces.
26 October 2026
The Firebird team reports consistent key indicators across three batches. This is an
encouraging indication of repeatability, although the detailed independent results above
relate to one sample and do not independently establish performance across all three
batches.
Integration with high-purity manganese processing
This program has reinforced the importance of feedstock purity and impurity control in
precursor manufacture. Firebird’s ultra-high-purity manganese sulphate processing
capability could complement its LMR precursor development and support its integrated
pathway from manganese feedstock to advanced battery materials.
Controlled comparative trials are required to determine how specific manganese sulphate
purity levels influence precursor characteristics and subsequent cathode performance. The
current results do not establish a direct causal relationship between a particular feedstock
purity level and the reported precursor improvements.
Australian demonstration and next steps
Firebird proposes to replicate the LMR precursor production process at its Australian
Demonstration Plant (ADP) in Perth to assess production consistency, reagent efficiency,
material yields and product quality at larger scale. This work would support subsequent
customer qualification activities.
The proposed development pathway comprises:
Prove the process through further batch validation, lithiation and calcination trials, followed
by assessment of cathode structure and electrochemical performance. Demonstrate
reproducibility at larger scale through the ADP, including assessment of operating
requirements and process economics. Commercialise through customer qualification and
project-specific evaluation of product specifications, scale-up requirements and commercial
arrangements. Further development, scale-up and customer qualification are required before
commercial application can be established. Firebird will provide updates as this important
program progresses.
Firebird CEO, Mr Ron Mitchell, commented:
“These results mark an encouraging step in Firebird’s LMR development program. Higher precursor
tap density, reduced sulphur and the consistency reported across this process provide a stronger
foundation for the next stage of LMR cathode synthesis and testing. To be among the first Western
companies to report performance metrics in relation to our LMR technology platform is particularly
encouraging. Our aim is not to compete with existing battery companies or OEMs but instead to be
a preferred supplier of choice for advanced manganese battery materials which demonstrate both
high performance and competitive cost.”
26 October 2026
“Our focus is to prove the process, demonstrate its repeatability at larger scale and build the
technical evidence required for commercialisation. Replication at our Perth Australian
Demonstration Plant is the proposed next step in demonstrating this capability in Australia and
supporting future customer qualification and commercial partnering initiatives.”
LMR battery technology applications
LMR battery technology has the potential to be applied in a wide range of applications where
it aims to combine high energy density with lower cathode material costs (Table 2).
Table 2. Potential applications for LMR battery technology.
Battery segment Potential application and
benefit
Commercial position
Passenger EVs, SUVs and
pickups
Longer range or smaller
battery packs, with reduced
reliance on nickel and cobalt
compared with conventional
high-nickel cathodes.
Strongest demonstrated
market interest. GM and LG
Energy Solution are
targeting electric trucks and
full-size SUVs.
Commercial vehicles Delivery vans and fleet
vehicles where range,
payload and battery cost
influence operating
economics.
Potential extension of
automotive applications;
requires durability and
charging validation.
Robotics and autonomous
systems
Longer operating time
within constrained battery
weight and volume,
including mobile and
humanoid robots.
Prospective application;
power delivery and cycle life
must meet operating
requirements.
Defence and portable
power
Soldier-carried equipment,
unmanned systems and
mobile power where
reducing battery weight
could be valuable.
Prospective application;
requires demanding safety,
reliability and environmental
performance.
Stationary energy storage Compact storage systems
where footprint matters.
Conditional opportunity;
lifetime energy cost, cycle
life and safety would
determine competitiveness.
Specialist mobility and
aviation
Drones and other platforms
where battery weight limits
endurance.
For applications requiring
high specific energy
alongside power and safety
performance.
26 October 2026
This announcement has been authorised for release by the Board of Firebird Metals Limited.
For further information contact:
Ron Mitchell
CEO
E: ron.mitchell@firebirdmetals.com.au
Ph: +61 407 726 325
- END -
26 October 2026
About Firebird Metals Limited (ASX:FRB)
Firebird is an Australian battery materials technology company developing advanced
manganese-based lithium-ion battery materials for the EV and energy-storage
markets. Its proprietary, patented and exclusively licensed technology enables the direct
processing of manganese concentrate to cathode active materials (CAM) within a single
integrated process line, pairing a high-efficiency kiln and advanced crystallisation with
downstream processing know-how to target lower cost and energy use.
The Company’s immediate focus is delivery of its Australian Demonstration Plant
(ADP) in Perth, supported by a $2 million grant from the Australian Renewable
Energy Agency (ARENA) under the Battery Breakthrough Initiative. The ADP, Australia’s
first demonstration-scale facility processing manganese concentrate into high-purity
manganese sulphate (HPMSM) and downstream battery materials, including CAM, is
advancing rapidly through 2026. It builds on Firebird’s operating pilot facility, which has
demonstrated the full flowsheet from manganese ore to high-performance CAM, and will
validate the process under Australian conditions while delivering HPMSM and cathode
samples for customer qualification.
Firebird is advancing near-term HPMSM production for the lithium manganese iron
phosphate (LMFP) market, alongside a lithium manganese rich (LMR) program for next-
generation cathodes.
Firebird also holds 234 Mt of manganese resources in Western Australia, led by Oakover
(176.7 Mt at 9.9% Mn, including Indicated 105.8 Mt at 10.1% Mn1
) and Hill 616 (57.5 Mt at
12.2% Mn2
). The Company has the flexibility to source manganese ore through third‑party
suppliers and stockpiles, with mining optionality retained within its broader portfolio.
JORC Compliance Statement
This announcement contains references to Mineral Resource Estimates, which have been
reported in compliance with Listing Rule 5.8 and extracted from previous ASX
announcements as referenced. The Company confirms that it is not aware of any new
information or data that materially affects the information previously reported and that
all material assumptions and technical parameters underpinning the Mineral Resource
Estimates continue to apply and have not materially changed.
1
See ASX announcement dated 23 March 2023: Indicated Resource of 105.8Mt at 10.1%; Inferred Resource of 70.9Mt at 9.6% for global
Resource of 176.7 Mt at 9.9% Mn.
2
See ASX announcement dated 1 December 2021: Inferred Resource of 57.5 Mt at 12.2% Mn.
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