Firebird Secures Energy-Saving Kiln Patent
Released
Released
Announcement PDF
28 November 2025
1
FIREBIRD SECURES ENERGY‑SAVING KILN PATENT
ADP TO SHOWCASE THE PROVEN FLOWSHEET IN AUSTRALIA
Key patent along with Australian Demonstration Plant to advance Firebird’s Western
commercialisation plans
Highlights
Energy Saving Kiln Patent Secured
• Core patent secured for Firebird’s high‑efficiency roasting and drying kiln
• Patent anchors Firebird’s integrated concentrate‑to‑battery‑materials flowsheet
• Demonstrated up to 70% energy savings on high‑grade manganese ore
• Creates pathway for commercial kiln sales to Western manganese sulphate
producers
Australian Demonstration Plant (ADP)
The planned ADP will showcase end‑to‑end conversion of manganese concentrate into:
• HPMSM: High Purity Manganese Sulphate Monohydrate
• LMFP PCAM: Lithium Manganese Iron Phosphate Precursor Cathode Active
Material
• LMFP CAM: Cathode Active Material
ADP can potentially access significant Australian Government funding for downstream,
value‑added battery‑materials demonstration projects
Kiln patent + ADP will unlock multiple Western‑market revenue streams via:
• Technology licensing
• Equipment supply
• Downstream production of advanced battery materials
• Expected catalyst for partnerships with tier‑one battery‑value‑chain players
Firebird CEO, Mr Ron Mitchell, commented:
“Securing patent protection for our energy‑saving kiln is a pivotal step that validates Firebird’s
engineering capability and further supports our integrated concentrate to cathode flowsheet.
With the development of the Australian Demonstration Plant (ADP), the Company is executing
a capital‑light pathway to commercialise our battery materials technology through various
revenue streams including equipment supply, licensing and downstream battery materials
sales. These initiatives position Firebird to participate in the rapidly rising LMFP electric vehicle
and stationary energy storage markets with a first mover advantage outside of China. We look
forward to providing shareholders regular updates as the ADP project advances in 2026.”
28 November 2025
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Australian-owned Firebird Metals Limited (ASX:FRB, Firebird or the Company) is
pleased to provide the following update.
Figure 1. The Company’s High-Efficiency Energy-Saving Roasting and Drying Kiln located at Firebird’s 100% owned
subsidiary laboratory in Hunan, China.
28 November 2025
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Key Technology Patent Secured
Firebird has been awarded a significant equipment‑design patent (Patent No.:
ZL202422926714.7), covering its energy-efficient rotary kiln system. The patented covers
key design features including the inner/outer tubes, a screw-type discharge cooler and
sealed feeding mechanisms.
The kiln has demonstrated up to 70% energy savings via the ingress of external air,
enhances reduction efficiency, improves thermal utilisation, and stabilises
roasting/drying operations.
The now patented kiln design is subject of an expression of Interest (EOI) received from
Taza Metal Technologies to purchase up to five energy-efficient kilns following Firebird’s
successful test program; generating potential revenue of >US$10m (kilns to be fabricated
by FRB’s equipment manufacturer Zhongji Sunward).
The Company has operated a demonstration scale kiln, measuring 11m in length with an
80kg/hr throughput capacity (Fig. 1), since August 2024, successfully at its 100% owned
China laboratory in Hunan China (refer ASX announcement, 12 September 2024).
Importantly this high efficiency electric calcination kiln design can potentially be applied
in a wide range of industries including the downstream lithium production process.
Australian Demonstration Plant (ADP) Update
Firebird has announced its intention to construct an ADP to showcase the Company’s
fully integrated battery materials production process, engineering capability and
commercial pathway.
The proprietary, patent-protected process underpinning the ADP directly supports
Australia’s national objectives for supply chain resilience and value-adding within the
lithium-ion rechargeable battery manufacturing sector.
Firebird’s end-to-end flowsheet has been proven across multiple production campaigns
at the Company’s wholly owned pilot plant in China. Building on this platform, the ADP
will produce representative samples of High-Purity Manganese Sulphate
Monohydrate (HPMSM), Precursor Cathode Active Material (PCAM) and Cathode
Active Material (CAM) for initial product validation with global OEMs, battery and
cathode manufacturers (Fig. 2).
28 November 2025
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Figure 2. The ADP production process pathway showing patented technology, intellectual property and
expertise leading to the production of a variety of manganese-based battery materials.
The ADP integrates China-developed process know-how with Western engineering, safety
and regulatory standards, enabling deployment-ready technology suitable for Australian
and broader international markets.
Purpose-built LMFP reactors and a fully integrated flowsheet will make the ADP the first
facility outside China capable of converting manganese concentrate through to finished
LMFP CAM.
Modified Australian feedstock pathways and circular by-product recycling allow the ADP
to operate as a zero-tailings system while improving operating efficiency and
environmental performance.
The ADP will act as a training, knowledge-transfer and development hub, building local
capability in precursor and CAM production while supporting customer-specific R&D. This
platform strengthens Firebird’s ability to independently develop, refine and patent new
technologies within Australia.
Significant Australian Government funding programs exist to support downstream,
value-added battery materials demonstration projects, and Firebird intends to leverage
these opportunities. Engagement with Western OEMs, battery and cathode
manufacturers is already underway, positioning Firebird within emerging supply chains
seeking non-China aligned battery materials.
28 November 2025
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A formal ADP site selection process is in progress. The Company expects to secure a
capital light multi-year lease, for an existing structure, within a light industrial precinct in
the Perth Metropolitan Area.
Firebird will receive a licence to apply the proprietary technology and patents held by its
wholly owned subsidiary to the ADP operations. Firebird’s patented kiln will not be
installed at the ADP, however the technical principles and IP validated through the kiln
program directly support and enhance Firebird’s commercialisation pathway.
The ADP program is expected to unlock multiple potential high-value commercial
revenue sources, including:
a) Technology licensing
b) Equipment supply
c) Downstream production of several battery materials (HPMSM, PCAM, CAM)
A key attribute of showcasing the ADP in the Perth Metropolitan area is to facilitate site
visits from potential project partners, investors and government officials. The Company
is in discussions with several tier one global OEMs, battery and cathode manufacturers
and expects significant engagement from these companies as Firebird deploys the ADP
in 2026 and aims to produce a range of LMR and LMFP battery materials for customer
validation.
LMFP battery technology delivers several notable performance enhancements relative to
LFP, which is currently the most widely deployed battery chemistry both in the EV and
BESS markets, including:
• 15–20% higher gravimetric energy density, enabling improved pack-level
efficiency
• Higher nominal voltage, supporting better power output and system
performance
• Lower cost per kWh, driven by improved electrochemical performance and the
use of lower-cost raw material inputs
• A smaller physical footprint, lowering development, civil works and installation
requirements
Collectively, these advantages position LMFP-based BESS as a highly competitive solution
for large-scale commercial deployment and support its emergence as a preferred
technology for next-generation stationary energy storage globally.
28 November 2025
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Firebird is one of only a few western companies who have successfully manufactured
LMFP battery materials in a market which is estimated to exceed $US100 billion, in the
BESS sector alone, by 2030.
This announcement has been authorised for release by the Board of Firebird Metals
Limited.
For further information contact:
Ron Mitchell
CEO
E: ron.mitchell@firebirdmetals.com.au
Ph: +61 407 726 325
28 November 2025
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About Firebird Metals Limited (ASX:FRB)
Firebird Metals is an integrated manganese technology company positioned in the EV and
energy‑storage markets.
The Company’s state‑of‑the‑art lab and research facility demonstrate full flow‑sheet
capability, from manganese ore to finished battery active cathode materials. Firebird
pairs downstream processing know‑how with proprietary technologies, including a
high‑efficiency kiln and advanced crystallisation, targeting lower cost and energy use and
enabling near‑term revenue via equipment sales and licensing.
Firebird is advancing an lithium manganese iron phosphate (LMFP) pathway to near‑term
production of high‑purity manganese sulphate and an LMR program for next‑generation
cathodes.
Firebird also holds 234 Mt of manganese resources in Western Australia, led by Oakover
(176.7 Mt at 9.9% Mn, including Indicated 105.8 Mt at 10.1% Mn1
) and Hill 616 (57.5 Mt at
12.2% Mn2
). The Company has the flexibility to source manganese ore through third‑party
suppliers and stockpiles, with mining optionality retained within its broader portfolio.
JORC Compliance Statement
This announcement contains references to Mineral Resource Estimates, which have been
reported in compliance with Listing Rule 5.8 and extracted from previous ASX
announcements as referenced.
The Company confirms that it is not aware of any new information or data that materially
affects the information previously reported and that all material assumptions and
technical parameters underpinning the Mineral Resource Estimates continue to apply
and have not materially changed.
1
See ASX announcement dated 23 March 2023: Indicated Resource of 105.8Mt at 10.1%; Inferred Resource of 70.9Mt at 9.6% for global Resource of 176.7 Mt
at 9.9% Mn.
2
See ASX announcement dated 1 December 2021: Inferred Resource of 57.5 Mt at 12.2% Mn.
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